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aircraft defect

London, United Kingdom: The UK Civil Aviation Authority (CAA) has formally asked Air India to provide a detailed explanation of an incident involving a Boeing 787-8 Dreamliner that departed London Heathrow Airport on February 1 despite a reported anomaly with a critical aircraft system. The regulator has warned the airline that failure to respond fully within one week could trigger regulatory action affecting its Dreamliner operations. Air India flight AI132, operating a Boeing 787-8 Dreamliner registered VT-ANX, departed Heathrow for Bengaluru after pilots noted irregular behaviour with a fuel control switch, a vital cockpit control that regulates fuel flow to the engines. During engine start, one of the two fuel control switches did not remain positively latched in the “RUN” position on the first two attempts before stabilising on the third. The flight continued without in-air issues and landed in Bengaluru. Upon arrival, the crew filed a defect report citing the anomaly, and the aircraft was grounded for inspection on February 2. The UK Civil Aviation Authority has taken the step of demanding a formal response from Air India, including: A comprehensive account of pre-flight maintenance actions taken before departure, A root-cause analysis of the fuel control switch event, A preventive action plan to reduce the risk of recurrence across Air India’s Dreamliner fleet, which comprises 33 aircraft. In official correspondence, the CAA emphasised that regulators routinely seek detailed explanations following incidents affecting safety-critical components, particularly when an aircraft departs with a potential defect. Air India said it conducted precautionary re-inspections of fuel control switches across its Boeing 787 fleet after the incident and reported no issues found during these checks. The airline acknowledged the Directorate General of Civil Aviation (DGCA) oversight and said it will comply with the regulator’s guidance to circulate Boeing’s recommended operating procedures for the switches to all flight crews. India’s DGCA also issued a clarification, stating that post-flight inspections determined the fuel switches were serviceable and functioning normally. According to the regulator, the switch may move if light pressure is applied in an incorrect direction, but its design does not indicate a defect when used according to approved procedures. The DGCA advised Air India to reinforce correct switch handling among pilots. Fuel control switches are crucial for aircraft safety. They allow pilots to start and shut down engines and are designed with locking mechanisms to prevent unintended movement. This category of component has been under heightened scrutiny following the June 2025 crash of an Air India Boeing 787-8 in Ahmedabad, where preliminary investigation reports indicated fuel control switches played a role in dual-engine power loss shortly after takeoff. That accident, which resulted in significant loss of life, triggered industry-wide inspections and close regulatory observation of Boeing 787 systems. Though the final accident report remains pending, aviation authorities worldwide have been monitoring similar technical aspects, including fuel system controls, in current operations. Air India faces a deadline to submit its response to the UK CAA within one week of the February 4 notice. The airline has stressed safety as its utmost priority and reiterated cooperation with international regulators and Boeing in evaluating the matter.

UK CAA Seeks Formal Explanation On Air India 787 Fuel Switch Event; DGCA Finds No Fault

Aviation Today News Desk / February 7, 2026

London, United Kingdom: The UK Civil Aviation Authority (CAA) has formally asked Air India to provide a detailed explanation of […]

Auckland, New Zealand: An Airbus A320‑Neo operated by Air New Zealand (Flight NZ249) experienced an uncommanded engine shutdown mid‑flight last year, due to a defective fire‑switch, the Transport Accident Investigation Commission (TAIC) confirmed in its interim report released on 4 December 2025. The incident occurred on 1 December 2024, when the aircraft was en route from Wellington to Sydney. Approximately 40 minutes after takeoff, the No. 2 engine unexpectedly shut down following activation of the overhead fire‑switch despite no pilot input. The crew declared a mayday and safely diverted to Auckland Airport, with all 154 passengers and crew unharmed. TAIC’s report identifies internal damage to the fire‑switch mechanism as the primary cause. A retaining pin inside the switch had bent, reducing the latching security and allowing vibration or normal operation to trigger the switch inadvertently. Inspections revealed that the panel surrounding the switch also showed signs of deformation, further contributing to the uncommanded activation. “The fire‑switch is designed to be manually operated only in case of an actual engine fire,” TAIC noted. “Its activation without pilot input posed a significant safety risk.” The commission also highlighted that the same fire‑panel design is used across the global A320 fleet indicating that other aircraft could potentially be affected. The switch manufacturer had issued service bulletins in late 2024 recommending inspection of previously repaired panels, but those checks focused on visually detectable external damage. Following the ANZ incident, Airbus expanded its guidance to inspect all affected fire‑panels for any signs of deformation within 1,000 flight cycles. The European Union Aviation Safety Agency (EASA) has since issued an Airworthiness Directive mandating such inspections and, where necessary, replacement of defective panels. Air New Zealand reportedly removed suspect panels from its fleet in early December 2024. On 28 November 2025, Airbus triggered another major safety action ordering a global recall of approximately 6,000 A320‑family aircraft, following a serious mid‑air flight‑control issue linked to corruption of flight‑control data under intense solar radiation. In a statement, Airbus described the recall as “precautionary,” urging all operators worldwide to apply an immediate software rollback (or, where required, hardware modifications) before affected aircraft are flown again. This recall reportedly the largest in Airbus’s 55‑year history affects over half of the global A320 fleet and has already prompted airlines across the U.S., Europe, Asia and beyond to ground jets for urgent software updates.

Air NZ A320-Neo Suffered Uncommanded Engine Shutdown Due to Faulty Fire-Switch: TAIC

Aviation Today News Desk / December 4, 2025

Auckland, New Zealand: An Airbus A320‑Neo operated by Air New Zealand (Flight NZ249) experienced an uncommanded engine shutdown mid‑flight last

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